PAPRa Build Guide (April 2024 Edition)

This guide will walk you through how to build a Powered Air Purifying Respirator, also known as a PAPR. We assume that you have some knowledge of 3D-printing, and cutting foam with a knife or using a stencil or a cricut, and perhaps some soldering. In the end, you will have four things: a box with a filter and a fan in it, a second box with batteries and a fan controller, a mask, and straps and hoses to hold it all together.

Please note that this system will not protect you from anything landing in your eyes. For that protection, either the mask will need to be modified to be a helmet or you will need a face shield.

WARNING: we provide no warranty, implicit or explicit, that this device will work up to an N95 specification, a P100 specification, or any other standard, when built outside of a facility rated to do so. The only way to truly test one of these devices using something like a Portacount under controlled conditions.

Please refer to the Testing section for the flow and fit testing done to verify PAPR functionality.

The entire set of parts to build the PAPR is:

There are three components to build:

And the instructions to build all of these components can be found in the Tetra PAPRA Components section.